Chromium Carbide Overlay Plate

Chromium Carbide Overlay Plate

  • Thickness: 3 on 3, 3 on 5, 4 on 4, 4 on 6, 5 on 5,  5 on 8,  5 on 10, 6 on 6, 6 on 8, 7 on 8,  8 on 10 , 9 on 10, 10 on 10, 12 on 12 . or as customized
  • Weldable Thickness 3-20mm
  • Hardness  HRC 58-63 
  • Surface Treatment Hardfacing clading coated ( open arc welding )
  • Base Plate Q235B, All weldable steels, mostly structural steels.
  • Feature High wear resistance 12-20 times higher than mild steel plate , 5-10 times than low alloy steel plate,  2-3 times than high chromium cast iron plate.

FEHONG Chromium Carbide Overlay Plates (also mentioned as CCO plate, bimetallic wear plate, bimetallic sheet, bimetal plate,welded overlay plate,), are wear plates consisting of a mild steel (Q 235, SS400 or A36 ) that hardfaced with a high chrome and high carbon alloy. FEHONG Chromium Carbide Overlay Plate is extremely hard and resistant to high abrasion and various degrees impact. The hardfaced alloy has a metallurgical fusion-bonded to the base plate that will not separate or corrode and is resistant to high heat.

ADVANTAGES OF FEHONG CCO PLATE

  • Consistent hardness
  • Easily welded to most weldable steel
  • Formable
  • Good anti abrasion performance
  • Good impact resistance
  • High concentration of carbides
  • Less downtime
  • Longer service life
  • Lower maintenance cost
  • Various thicknesses available

FEHONG chromium carbide overlay plate are available in two grade to suite a range of operation conditions:
                    PLATE-700B: Suited for applications involving high abrasion with moderate impact.
                    PLATE-750A: Suited for applications involving severe abrasion and moderate impact.

 
                    PLATE-700B
                     PLATE-750A

           Specification

           C:4.5-5.0%,Cr:23-28%
                 HARDNESS: 58-63 HRC
                C:5.0-5.5%,Cr:30-35%
                     HARDNESS: 58-63 HRC

OTHER FEATURE AND PROPERTY

Chemical composition: FEHONG chromiu carbide overlay plate ( CCO plate ) are manufactured by welding one or multiple abrasion resistant layers on Mild steel (Q235, Q345, A36.,etc) or stainless steel base plate.
The overlay alloy has a high amount of chromium carbide hard particles.
Microstructure: The carbide (M7C3) volum fraction on the microstructure is above 50%.
Rockwell Hardness: Chromium carbide hard particles are distributed evenly throughout the layer, creating a strong microstructure.The hardness is between HRC 55-64 and depend on the overlay’s thickness: welded thickness over 12 mm. Hardness over 62 HRC.
Wear resistance: Our test shows that the Abrasion resistant performance of chromiu carbide overlay plate ( CCO plate ) is 20 times higher than Mild steel and 8 times than heat treated steel.
Flatness tolerance: Flatness tolerance is ±3 mm/m.
Thickness tolerance: Uniform overlay thickness, with tolerance within 0-0.3mm

Standard Dimensions

Note: 1400×2900 mm, 1400×2850mm, 1500×3000mm also available.Other thickness and dimension can customized.
We can also cutting, bending and welding the chromium carbide overlay plate into specific shapes and parts, as well as keep the good flatness.

Numerous fixing and assembly processes are possible

Welding and cutting processes do not affect the wear resistant properties of the FEHONG CHROMIUM CARBIDE OVERLAY PLATE. Matching weld materials are also available for the protection of internal joints and seams. CHROMIUM CARBIDE OVERLAY PLATE can be cut and formed easily. It is used for armouring or double facing of components.

♦ Drilling Holes
    Straight holes and Countersunk holes.
♦ Bolt embedded welding in the back
    Embedding the pre-processed bolt in the back of wear plate.
♦ Bending
    CHROMIUM CARBIDE OVERLAY PLATE can be cold formed and made into curve of cone.
♦ Welding
   CHROMIUM CARBIDE OVERLAY PLATE can be welded and assembled into kinds of wear parts.

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